I’m new to Embroidery and I am really having trouble trying to sew high quality embroidery designs on caps. Can you help me?

Trying to get high quality embroidery designs on caps can be a real challenge when you are new to embroidery. But with a little practice and experimenting, you can overcome those challenges.

  • For best results, always start your design at the bottom of the cap working up and from the center working out. This will keep the hat more stable in the frame and prevent the design from pushing too much in one direction.
  • Always make sure the holding strap of the cap frame is adjusted to grip the cap snug and the bottom of the visor is tight against the visor bracket. That will keep the cap from shifting position in the frame as it is moving. This is the most common mistake new embroiderers make.
  • To make sure your design stays in registration, always finish one section before moving onto the next .
  • All finished caps have a size limit for designs depending on the style of cap, the shape of the logo, and the type of machine. The logo for a standard size adult cap should not be much more than 2.10 inches high. If you are working on a low profile cap, your design usually cannot be more than 2 inches high. I try to stay within the 2 inch high category for all of my cap designs. That way hat style is usually not a factor. Very often your customer will want a repeat order but may decide to change the style of cap for the new order. If the original design does not fit on the new cap, you will have issues if the customer wants the design to be the exact same size. Sometimes 2 inches is too high for a design if you have more than 1 line of straight lettering or if you have a design that has a long line of small straight lettering on the bottom. This can be a real problem. Your bottom line of lettering may pull up in the center of the cap.
  • Make sure that the bottom of the design is at least one half of an inch up from the seam where the cap front and the brim are sewn together. If you are working on a stiff cap front your letters may distort if you are too close to the bottom. A lot of this depends on how the cap is made and how stiff it is at the very bottom of the front where it attaches to the brim. When you are hooping your cap, you must make sure that your cap facing is really tight into the lip of the cap framing device.

If this does not work you have to either shorten your design to compensate and distort your lettering the opposite direction. Sometime just shortening the height of the design and moving it up slightly on the cap front will take care of the problem.

  • If you are using an embroidery design for a cap that has been created for a left chest, it is not always possible without editing the design to make it embroider properly on the cap. If you have lettering on the bottom of the cap you will have better results if you edit your design so that this lettering will stitch out first. I have found that this works the best. Make sure that your lettering is set up to stitch center out. If your lettering is not stitching center out, it is best to re-sequence the lettering.
  • Always use cap backing when you are hooping your caps, regardless of how heavy or stiff your cap is. This also will help to produce a higher quality embroidery design on your caps.

Find out more about embroidery on caps at the EmbroideryBusinessAcademy.com

The Embroidery Coach, Joyce Jagger simplifies the complex world of embroidery into easy to understand lessons. Her passion is to help get the new embroiderer off to a fast start and help the existing embroiderer improve their skills so that they can provide higher quality embroidery and increase their profitability!